Introduction
The DYFJ-A Horizontal Clamping Valve Test Bench is a professional-grade testing equipment designed for the comprehensive evaluation of flange-connected valves, including ball valves, gate valves, globe valves, check valves, and control valves. This robust and versatile testing bench is engineered to meet the stringent requirements of valve performance testing, ensuring reliability, accuracy, and safety in industrial applications.
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Product Description
Technical Parameter
Inguiry
Key Performance
1. Wide Applicability:
The DYFJ-A is specifically designed to test a variety of flange-connected valves, such as ball valves, gate valves, globe valves, check valves, and control valves.
2. Hydraulic Clamping System:
The test bench utilizes a hydraulic claw system to seal the valve's end face by clamping the back of the flange. This method ensures that no external force is applied to the valve being tested, preserving its structural integrity and providing accurate test results.
3. 90-Degree Rotation Capability:
The bench is equipped with a 90-degree rotation feature (optional dual-end rotation), allowing valves to be flipped for thorough sealing performance tests.
4. Versatile Testing Media:
The DYFJ-A supports both water and gas as testing media. The water used in testing can be recycled, making the system environmentally friendly and cost-effective. The media can be easily switched via pipeline control valves, ensuring seamless operation.
5. Dual-Pump Pressure System:
The test bench is equipped with a low-pressure rapid water pump and a high-pressure slow-increase water pump. This dual-pump system ensures precise pressure control, automatically entering the pressure-holding phase once the target test pressure is achieved.
6. Zero-Pressure Safety Protection:
Safety is a top priority with the DYFJ-A. The system includes a zero-pressure safety protection feature, which ensures that the hydraulic claws can only be released and the valve removed when there is no pressure inside the valve cavity.
7. Customizable Options:
Customers can opt for additional features, including dual-end 90-degree rotation, safety protection doors, and specialized valve detection systems such as PLC data acquisition and automated testing systems.
8. Custom Non-Standard Designs:
The DYFJ-A can be customized to meet non-standard specifications, ensuring that it can adapt to unique testing needs and specialized valve designs.
DYFJ-A100
Structural style: All-in-one
Diameter range: DN15-100mm
Flange size: 90-275mm
Valve structure length: 108-432mm
Sealing disc spacing: 100-650mm
Cylinder diameter and quantity: φ80×3
Maximum clamping force: 27T
Oil pump motor: 2.2KW
Test pressure range:
Diameter range | Test pressure | Hydraulic pressure test range MPa | ||
DN | In | PN | CLASS | |
15 | ½ | 1.6-42.0MPa | 150-2500Lb | 1.6-64.0MPa |
20 | ¾ | 1.6-42.0MPa | 150-2500Lb | 1.6-64.0MPa |
25 | 1 | 1.6-42.0MPa | 150-2500Lb | 1.6-64.0MPa |
32 | 1¼ | 1.6-42.0MPa | 150-2500Lb | 1.6-64.0MPa |
40 | 1½ | 1.6-42.0MPa | 150-2500Lb | 1.6-64.0MPa |
50 | 2 | 1.6-25.0MPa | 150-1500Lb | 1.6-40.0MPa |
65 | 2½ | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
80 | 3 | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
100 | 4 | 1.6-10.0MPa | 150-600Lb | 1.6-15.0MPa |
Structural style: All-in-one
Diameter range: DN50-200mm
Flange size: 150-415mm
Valve structure length: 178-597mm
Sealing disc spacing: 170-850mm
Cylinder diameter and quantity: φ110×3
Maximum clamping force: 48T
Oil pump motor: 2.2KW
Test pressure range:
Diameter range | Test pressure | Hydraulic pressure test range MPa | ||
DN | In | PN | CLASS | |
50 | 2 | 1.6-25.0MPa | 150-1500Lb | 1.6-40.0MPa |
65 | 2½ | 1.6-25.0MPa | 150-1500Lb | 1.6-40.0MPa |
80 | 3 | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
100 | 4 | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
125 | 5 | 1.6-10.0MPa | 150-600Lb | 1.6-17.0MPa |
150 | 6 | 1.6-10.0MPa | 150-600Lb | 1.6-17.0MPa |
200 | 8 | 1.6-6.4MPa | 150-300Lb | 1.6-9.6MPa |
Diameter range | Test pressure | Hydraulic pressure test range MPa | ||
DN | In | PN | CLASS | |
80 | 3 | 1.6-25.0MPa | 150-1500Lb | 1.6-40.0MPa |
100 | 4 | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
125 | 5 | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
150 | 6 | 1.6-10.0MPa | 150-600Lb | 1.6-17.0MPa |
200 | 8 | 1.6-10.0MPa | 150-600Lb | 1.6-17.0MPa |
250 | 10 | 1.6-6.4MPa | 150-300Lb | 1.6-9.6MPa |
300 | 12 | 1.6-6.4MPa | 150-300Lb | 1.6-9.6MPa |
DYFJ-A400
Structural style: All-in-one
Diameter range: DN150-400mm
Flange size: 280-670mm
Valve structure length: 267-1100mm
Sealing disc spacing: 260-1400mm
Cylinder diameter and quantity: φ160×4
Maximum clamping force: 190T
Oil pump motor: 3.0KW
Test pressure range:
Diameter range | Test pressure | Hydraulic pressure test range MPa | ||
DN | In | PN | CLASS | |
150 | 6 | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
200 | 8 | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
250 | 10 | 1.6-10.0MPa | 150-600Lb | 1.6-17.0MPa |
300 | 12 | 1.6-10.0MPa | 150-600Lb | 1.6-17.0MPa |
350 | 14 | 1.6-6.4MPa | 150-300Lb | 1.6-9.6MPa |
400 | 16 | 1.6-6.4MPa | 150-300Lb | 1.6-9.6MPa |
DYFJ-A500
Structural style: All-in-one
Diameter range: DN250-500mm
Flange size: 405-800mm
Valve structure length: 330-1150mm
Sealing disc spacing: 330-1500mm
Cylinder diameter and quantity: φ200×4
Maximum clamping force: 290T
Oil pump motor: 5.5KW
Test pressure range:
Diameter range | Test pressure | Hydraulic pressure test range MPa | ||
DN | In | PN | CLASS | |
250 | 10 | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
300 | 12 | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
350 | 14 | 1.6-10.0MPa | 150-600Lb | 1.6-17.0MPa |
400 | 16 | 1.6-10.0MPa | 150-600Lb | 1.6-17.0MPa |
450 | 18 | 1.6-6.4MPa | 150-300Lb | 1.6-9.6MPa |
500 | 20 | 1.6-6.4MPa | 150-300Lb | 1.6-9.6MPa |
DYFJ-A600
Structural style: All-in-one
Diameter range: DN300-600mm
Flange size: 485-930mm
Valve structure length: 356-1350mm
Sealing disc spacing: 330-1600mm
Cylinder diameter and quantity: φ220×4
Maximum clamping force: 360T
Oil pump motor: 5.5KW
Test pressure range:
Diameter range | Test pressure | Hydraulic pressure test range MPa | ||
DN | In | PN | CLASS | |
300 | 12 | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
350 | 14 | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
400 | 16 | 1.6-10.0MPa | 150-600Lb | 1.6-17.0MPa |
450 | 18 | 1.6-10.0MPa | 150-600Lb | 1.6-17.0MPa |
500 | 20 | 1.6-6.4MPa | 150-300Lb | 1.6-9.6MPa |
600 | 24 | 1.6-4.0MPa | 150-300Lb | 1.6-7.5MPa |
DYFJ-A800 type
Structure style: split type
Range of calibre: DN400-800㎜
Flange size: 580-1085㎜
Valve structure length: 406-1372㎜
Seal disc spacing: 400-2000㎜
Cylinder diameter and quantity:φ200×4
Maximum clamping force:290T
Oil pump motor:5.5KW
Test pressure range:
Diameter range | Test pressure | Hydraulic pressure test range MPa | ||
DN | In | PN | CLASS | |
400 | 16 | 1.6-6.4MPa | 150-300Lb | 1.6-9.6MPa |
500 | 20 | 1.6-4.0MPa | 150-300Lb | 1.6-7.5MPa |
600 | 24 | 1.6-4.0MPa | 150-250Lb | 1.6-6.0MPa |
700 | 28 | 1.6-2.5MPa | 150Lb | 1.6-3.8MPa |
750 | 30 | 1.6-2.5MPa | 150Lb | 1.6-3.8MPa |
800 | 32 | 1.6-2.5MPa | 150Lb | 1.6-3.8MPa |
DYFJ-A1000
Structural style: split style
Diameter range: DN500-1000㎜
Flange size: 700-1320mm
Valve structure length: 406-1753mm
Sealing disc spacing: 400-2600mm
Cylinder diameter and quantity: φ250×4
Maximum clamping force: 460T
Oil pump motor: 5.5KW
Test pressure range:
Diameter range | Test pressure | Hydraulic pressure test range MPa | ||
DN | In | PN | CLASS | |
500 | 20 | 1.6-10.0MPa | 150-600Lb | 1.6-15.0MPa |
600 | 24 | 1.6-6.4MPa | 150-300Lb | 1.6-9.6MPa |
700 | 28 | 1.6-4.0MPa | 150-300Lb | 1.6-7.5MPa |
800 | 32 | 1.6-4.0MPa | 150-250Lb | 1.6-6.0MPa |
900 | 36 | 1.6-2.5MPa | 150Lb | 1.6-3.8MPa |
1000 | 40 | 1.6-2.5MPa | 150Lb | 1.6-3.8MPa |
DYFJ-A1200
Structural style: split style
Diameter range: DN700-1200㎜
Flange size: 910-1485mm
Valve structure length: 610-2134mm
Sealing disc spacing: 600-2600mm
Cylinder diameter and quantity: φ250×4
Maximum clamping force: 460T
Oil pump motor: 5.5KW
Test pressure range:
Diameter range | Test pressure | Hydraulic pressure test range MPa | ||
DN | In | PN | CLASS | |
700 | 28 | 1.6-4.0MPa | 150-300Lb | 1.6-7.5MPa |
800 | 32 | 1.6-4.0MPa | 150-250Lb | 1.6-6.0MPa |
900 | 36 | 1.6-2.5MPa | 150-150Lb | 1.6-3.8MPa |
1000 | 40 | 1.6-2.5MPa | 150-150Lb | 1.6-3.8MPa |
1200 | 48 | 1.6MPa | 1.6-2.4MPa |
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