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DYFJ-A Horizontal Clamping Valve Test Bench

Introduction
The DYFJ-A Horizontal Clamping Valve Test Bench is a professional-grade testing equipment designed for the comprehensive evaluation of flange-connected valves, including ball valves, gate valves, globe valves, check valves, and control valves. This robust and versatile testing bench is engineered to meet the stringent requirements of valve performance testing, ensuring reliability, accuracy, and safety in industrial applications.

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Product Description

Technical Parameter

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Key Performance
1. Wide Applicability:
The DYFJ-A is specifically designed to test a variety of flange-connected valves, such as ball valves, gate valves, globe valves, check valves, and control valves.

2. Hydraulic Clamping System:
The test bench utilizes a hydraulic claw system to seal the valve's end face by clamping the back of the flange. This method ensures that no external force is applied to the valve being tested, preserving its structural integrity and providing accurate test results.

3. 90-Degree Rotation Capability:
The bench is equipped with a 90-degree rotation feature (optional dual-end rotation), allowing valves to be flipped for thorough sealing performance tests.

4. Versatile Testing Media:
The DYFJ-A supports both water and gas as testing media. The water used in testing can be recycled, making the system environmentally friendly and cost-effective. The media can be easily switched via pipeline control valves, ensuring seamless operation.

5. Dual-Pump Pressure System:
The test bench is equipped with a low-pressure rapid water pump and a high-pressure slow-increase water pump. This dual-pump system ensures precise pressure control, automatically entering the pressure-holding phase once the target test pressure is achieved.

6. Zero-Pressure Safety Protection:
Safety is a top priority with the DYFJ-A. The system includes a zero-pressure safety protection feature, which ensures that the hydraulic claws can only be released and the valve removed when there is no pressure inside the valve cavity.

7. Customizable Options:
Customers can opt for additional features, including dual-end 90-degree rotation, safety protection doors, and specialized valve detection systems such as PLC data acquisition and automated testing systems.

8. Custom Non-Standard Designs:
The DYFJ-A can be customized to meet non-standard specifications, ensuring that it can adapt to unique testing needs and specialized valve designs.

DYFJ-A100
Structural style: All-in-one
Diameter range: DN15-100mm
Flange size: 90-275mm
Valve structure length: 108-432mm
Sealing disc spacing: 100-650mm
Cylinder diameter and quantity: φ80×3
Maximum clamping force: 27T
Oil pump motor: 2.2KW
Test pressure range: 

Diameter range Test pressure Hydraulic pressure test range MPa
DN In PN CLASS
15 ½ 1.6-42.0MPa 150-2500Lb 1.6-64.0MPa
20 ¾ 1.6-42.0MPa 150-2500Lb 1.6-64.0MPa
25 1 1.6-42.0MPa 150-2500Lb 1.6-64.0MPa
32 1.6-42.0MPa 150-2500Lb 1.6-64.0MPa
40 1.6-42.0MPa 150-2500Lb 1.6-64.0MPa
50 2 1.6-25.0MPa 150-1500Lb 1.6-40.0MPa
65 1.6-16.0MPa 150-900Lb 1.6-24.0MPa
80 3 1.6-16.0MPa 150-900Lb 1.6-24.0MPa
100 4 1.6-10.0MPa 150-600Lb 1.6-15.0MPa

DYFJ-A200
Structural style: All-in-one
Diameter range: DN50-200mm
Flange size: 150-415mm
Valve structure length: 178-597mm
Sealing disc spacing: 170-850mm
Cylinder diameter and quantity: φ110×3
Maximum clamping force: 48T
Oil pump motor: 2.2KW
Test pressure range: 

Diameter range Test pressure Hydraulic pressure test range MPa
DN In PN CLASS
50 2 1.6-25.0MPa 150-1500Lb 1.6-40.0MPa
65 2½ 1.6-25.0MPa 150-1500Lb 1.6-40.0MPa
80 3 1.6-16.0MPa 150-900Lb 1.6-24.0MPa
100 4 1.6-16.0MPa 150-900Lb 1.6-24.0MPa
125 5 1.6-10.0MPa 150-600Lb 1.6-17.0MPa
150 6 1.6-10.0MPa 150-600Lb 1.6-17.0MPa
200 8 1.6-6.4MPa 150-300Lb 1.6-9.6MPa
DYFJ-A300
Structural style: All-in-one
Diameter range: DN80-300mm
Flange size: 200-530mm
Valve structure length: 203-850mm
Sealing disc spacing: 200-1080mm
Cylinder diameter and quantity: φ140×3
Maximum clamping force: 98T
Oil pump motor: 3.0KW
Test pressure range: 
Diameter range Test pressure Hydraulic pressure test range MPa
DN In PN CLASS
80 3 1.6-25.0MPa 150-1500Lb 1.6-40.0MPa
100 4 1.6-16.0MPa 150-900Lb 1.6-24.0MPa
125 5 1.6-16.0MPa 150-900Lb 1.6-24.0MPa
150 6 1.6-10.0MPa 150-600Lb 1.6-17.0MPa
200 8 1.6-10.0MPa 150-600Lb 1.6-17.0MPa
250 10 1.6-6.4MPa 150-300Lb 1.6-9.6MPa
300 12 1.6-6.4MPa 150-300Lb 1.6-9.6MPa

DYFJ-A400
Structural style: All-in-one
Diameter range: DN150-400mm
Flange size: 280-670mm
Valve structure length: 267-1100mm
Sealing disc spacing: 260-1400mm
Cylinder diameter and quantity: φ160×4
Maximum clamping force: 190T
Oil pump motor: 3.0KW
Test pressure range: 

Diameter range Test pressure Hydraulic pressure test range MPa
DN In PN CLASS
150 6 1.6-16.0MPa 150-900Lb 1.6-24.0MPa
200 8 1.6-16.0MPa 150-900Lb 1.6-24.0MPa
250 10 1.6-10.0MPa 150-600Lb 1.6-17.0MPa
300 12 1.6-10.0MPa 150-600Lb 1.6-17.0MPa
350 14 1.6-6.4MPa 150-300Lb 1.6-9.6MPa
400 16 1.6-6.4MPa 150-300Lb 1.6-9.6MPa

DYFJ-A500
Structural style: All-in-one
Diameter range: DN250-500mm
Flange size: 405-800mm
Valve structure length: 330-1150mm
Sealing disc spacing: 330-1500mm
Cylinder diameter and quantity: φ200×4
Maximum clamping force: 290T
Oil pump motor: 5.5KW
Test pressure range: 

Diameter range Test pressure Hydraulic pressure test range MPa
DN In PN CLASS
250 10 1.6-16.0MPa 150-900Lb 1.6-24.0MPa
300 12 1.6-16.0MPa 150-900Lb 1.6-24.0MPa
350 14 1.6-10.0MPa 150-600Lb 1.6-17.0MPa
400 16 1.6-10.0MPa 150-600Lb 1.6-17.0MPa
450 18 1.6-6.4MPa 150-300Lb 1.6-9.6MPa
500 20 1.6-6.4MPa 150-300Lb 1.6-9.6MPa

DYFJ-A600
Structural style: All-in-one
Diameter range: DN300-600mm
Flange size: 485-930mm
Valve structure length: 356-1350mm
Sealing disc spacing: 330-1600mm
Cylinder diameter and quantity: φ220×4
Maximum clamping force: 360T
Oil pump motor: 5.5KW
Test pressure range: 

Diameter range Test pressure Hydraulic pressure test range MPa
DN In PN CLASS
300 12 1.6-16.0MPa 150-900Lb 1.6-24.0MPa
350 14 1.6-16.0MPa 150-900Lb 1.6-24.0MPa
400 16 1.6-10.0MPa 150-600Lb 1.6-17.0MPa
450 18 1.6-10.0MPa 150-600Lb 1.6-17.0MPa
500 20 1.6-6.4MPa 150-300Lb 1.6-9.6MPa
600 24 1.6-4.0MPa 150-300Lb 1.6-7.5MPa

DYFJ-A800 type 
Structure style: split type 
Range of calibre: DN400-800㎜ 
Flange size: 580-1085㎜ 
Valve structure length: 406-1372㎜ 
Seal disc spacing: 400-2000㎜ 
Cylinder diameter and quantity:φ200×4 
Maximum clamping force:290T 
Oil pump motor:5.5KW 
Test pressure range:

Diameter range Test pressure Hydraulic pressure test range MPa
DN In PN CLASS
400 16 1.6-6.4MPa 150-300Lb 1.6-9.6MPa
500 20 1.6-4.0MPa 150-300Lb 1.6-7.5MPa
600 24 1.6-4.0MPa 150-250Lb 1.6-6.0MPa
700 28 1.6-2.5MPa 150Lb 1.6-3.8MPa
750 30 1.6-2.5MPa 150Lb 1.6-3.8MPa
800 32 1.6-2.5MPa 150Lb 1.6-3.8MPa

DYFJ-A1000
Structural style: split style
Diameter range: DN500-1000㎜
Flange size: 700-1320mm
Valve structure length: 406-1753mm
Sealing disc spacing: 400-2600mm
Cylinder diameter and quantity: φ250×4
Maximum clamping force: 460T
Oil pump motor: 5.5KW
Test pressure range: 

Diameter range Test pressure Hydraulic pressure test range MPa
DN In PN CLASS
500 20 1.6-10.0MPa 150-600Lb 1.6-15.0MPa
600 24 1.6-6.4MPa 150-300Lb 1.6-9.6MPa
700 28 1.6-4.0MPa 150-300Lb 1.6-7.5MPa
800 32 1.6-4.0MPa 150-250Lb 1.6-6.0MPa
900 36 1.6-2.5MPa 150Lb 1.6-3.8MPa
1000 40 1.6-2.5MPa 150Lb 1.6-3.8MPa

DYFJ-A1200
Structural style: split style
Diameter range: DN700-1200㎜
Flange size: 910-1485mm
Valve structure length: 610-2134mm
Sealing disc spacing: 600-2600mm
Cylinder diameter and quantity: φ250×4
Maximum clamping force: 460T
Oil pump motor: 5.5KW
Test pressure range: 

Diameter range Test pressure Hydraulic pressure test range MPa
DN In PN CLASS
700 28 1.6-4.0MPa 150-300Lb 1.6-7.5MPa
800 32 1.6-4.0MPa 150-250Lb 1.6-6.0MPa
900 36 1.6-2.5MPa 150-150Lb 1.6-3.8MPa
1000 40 1.6-2.5MPa 150-150Lb 1.6-3.8MPa
1200 48 1.6MPa 1.6-2.4MPa

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About Us
Zhejiang Duojia Hydraulic Co., Ltd.
Zhejiang Duojia Hydraulic Co., Ltd.
Zhejiang Duojia Hydraulic Co., Ltd. is a set of design, development, production, and service as one of the professional production of valve testing equipment, valve test benches, valve test machines, valve test presses, and valve test bench manufacturing company. The company has a strong technical force, with professional and technical personnel, and uses high-tech processing technology and testing methods to produce various types of DYFJ-type hydraulic valve test benches.
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