Introduction
The DYFJ-F Vertical Type Hydraulic Valve Test Bench is a highly specialized and versatile equipment designed for the comprehensive testing of various types of valves. This product is engineered to meet the rigorous demands of valve manufacturers and testing facilities, ensuring precision, reliability, and safety in valve performance evaluation.
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Product Description
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Key Features
1. Wide Applicability:
The DYFJ-F Vertical Type Hydraulic Valve Test Bench is suitable for testing a wide range of valve types, including ball valves, gate valves, globe valves, check valves, and control valves.
2. Modular Design:
The equipment features a modular design that allows any two standard workbenches to be combined into a single unit.
3. Advanced Sealing Mechanism:
The test bench utilizes a hydraulic cylinder to press the valve end face and a claw mechanism to clamp the flange backside, ensuring a secure seal without exerting external forces on the valve being tested.
4. Dual Media Testing:
The DYJ-F supports testing with both water and gas as media. The water used in testing can be recycled, promoting environmental sustainability. The system includes pipeline control valves for seamless switching between media, ensuring smooth and efficient testing processes.
5. Precision Pressure Control:
Equipped with a low-pressure rapid water pump and a high-pressure slow boost pump, the test bench achieves precise pressure control. Once the desired test pressure is reached, the system automatically initiates a pressure-holding timer, ensuring accurate and consistent test results.
6. Zero-Pressure Safety System:
Safety is a paramount feature of the DYJ-F. The system includes a zero-pressure safety protection mechanism that ensures the pressure clamps can only be released and the valve removed when there is no internal pressure in the tested valve.
7. Optional Add-ons:
Customers can enhance the functionality of the DYJ-F with optional features such as safety protection doors and specialized valve detection systems, including PLC data acquisition systems and automated testing systems.
8. Customization Options:
The DYFJ-F Vertical Type Hydraulic Valve Test Bench can be customized to accommodate non-standard equipment specifications. This flexibility ensures that the equipment can be tailored to meet unique operational needs, providing a bespoke solution for specialized valve testing applications.
DYFJ-F100
Structural style: All-in-one
Diameter range: DN15-100mm
Flange size: 90-275mm
Valve structure length: 108-432mm
Sealing disc spacing: 100-650mm
Two column spacing: 500mm
Cylinder diameter and quantity: φ80×3
Maximum clamping force: 27T
Oil pump motor: 2.2KW
Test pressure range:
Diameter range | Test pressure | Hydraulic pressure test range MPa | ||
DN | In | PN | CLASS | |
15 | ½ | 1.6-42.0MPa | 150-2500Lb | 1.6-64.0MPa |
20 | ¾ | 1.6-42.0MPa | 150-2500Lb | 1.6-64.0MPa |
25 | 1 | 1.6-42.0MPa | 150-2500Lb | 1.6-64.0MPa |
32 | 1¼ | 1.6-42.0MPa | 150-2500Lb | 1.6-64.0MPa |
40 | 1½ | 1.6-42.0MPa | 150-2500Lb | 1.6-64.0MPa |
50 | 2 | 1.6-25.0MPa | 150-1500Lb | 1.6-40.0MPa |
65 | 2½ | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
80 | 3 | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
100 | 4 | 1.6-10.0MPa | 150-600Lb | 1.6-15.0MPa |
DYFJ-F200
Structural style: All-in-one
Diameter range: DN50-200mm
Flange size: 150-415mm
Valve structure length: 178-597mm
Sealing disc spacing: 170-850mm
Two column spacing: 600mm
Cylinder diameter and quantity: φ110×3
Maximum clamping force: 48T
Oil pump motor: 2.2KW
Test pressure range:
Diameter range | Test pressure | Hydraulic pressure test range MPa | ||
DN | In | PN | CLASS | |
50 | 2 | 1.6-25.0MPa | 150-1500Lb | 1.6-40.0MPa |
65 | 2½ | 1.6-25.0MPa | 150-1500Lb | 1.6-40.0MPa |
80 | 3 | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
100 | 4 | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
125 | 5 | 1.6-10.0MPa | 150-600Lb | 1.6-17.0MPa |
150 | 6 | 1.6-10.0MPa | 150-600Lb | 1.6-17.0MPa |
200 | 8 | 1.6-6.4MPa | 150-300Lb | 1.6-9.6MPa |
DYFJ-F300
Structural style: All-in-one
Diameter range: DN80-300mm
Flange size: 200-530mm
Valve structure length: 203-850mm
Sealing disc spacing: 200-1080mm
Two column spacing: 700mm
Cylinder diameter and quantity: φ140×3
Maximum clamping force: 98T
Oil pump motor: 3.0KW
Test pressure range:
Diameter range | Test pressure | Hydraulic pressure test range MPa | ||
DN | In | PN | CLASS | |
80 | 3 | 1.6-25.0MPa | 150-1500Lb | 1.6-40.0MPa |
100 | 4 | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
125 | 5 | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
150 | 6 | 1.6-10.0MPa | 150-600Lb | 1.6-17.0MPa |
200 | 8 | 1.6-10.0MPa | 150-600Lb | 1.6-17.0MPa |
250 | 10 | 1.6-6.4MPa | 150-300Lb | 1.6-9.6MPa |
300 | 12 | 1.6-6.4MPa | 150-300Lb | 1.6-9.6MPa |
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