Introduction
The DYFJ-H High Accuracy Butterfly Valve Test Bench is a state-of-the-art testing solution designed for the precise evaluation of butterfly valves. This equipment is engineered to meet the rigorous demands of valve manufacturers and testing facilities, ensuring reliable performance and accurate results.
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Product Description
Technical Parameter
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Key Features
1. Versatile Testing Applications
The DYFJ-H is suitable for conducting both sealing performance and shell strength tests on butterfly valves with flange connections and wafer-style designs.
2. Flexible Configuration Options
The test bench is available in single-station and dual-station configurations, allowing users to select the setup that best suits their production or testing requirements.
3. Hydraulic Clamping System
Equipped with hydraulic cylinders, the DYFJ-H applies pressure to the valve end faces without exerting external forces on the valve body. This ensures accurate and distortion-free testing, preserving the integrity of the valve during the evaluation process.
4. Dual Media Testing Capability
The test bench supports both water and gas as testing media. The water-based system features a closed-loop design, enabling the recycling of water for cost-effective and environmentally friendly operations.
5. Advanced Pressure Control System
The DYFJ-H integrates a low-pressure rapid-fill pump and a high-pressure slow-boost pump to achieve precise pressure levels. Once the target pressure is reached, the system automatically initiates a pressure-holding timer, ensuring consistent and repeatable test conditions.
6. Zero-Pressure Safety Mechanism
Safety is a top priority with the DYFJ-H. The system includes a zero-pressure safety protection feature, which ensures that the clamping mechanism can only be released and the valve removed when the internal pressure of the tested valve is completely relieved.
7. Customizable Add-Ons
Customers can opt for additional features to enhance functionality, such as safety guard doors and specialized valve testing systems. These include PLC-based data acquisition systems and automated testing modules, which streamline the testing process and improve data accuracy.
8. Customization for Non-Standard Requirements
The DYFJ-H can be tailored to meet specific non-standard requirements, ensuring that it aligns perfectly with unique testing needs. This customization capability underscores its adaptability and commitment to customer satisfaction.
DYFJ-H300
Structural style: All-in-one
Diameter range: DN80-300mm
Flange size: 200-530mm
Valve structure length: 46-270mm
Distance from jaw to workbench: 225-515mm
Cylinder diameter and quantity: φ140×3
Maximum clamping force: 98T
Oil pump motor: 3.0KW
Test pressure range:
Diameter range | Test pressure | Hydraulic pressure test range MPa | ||
DN | In | PN | CLASS | |
80 | 3 | 1.6-25.0MPa | 150-1500Lb | 1.6-40.0MPa |
100 | 4 | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
125 | 5 | 1.6-16.0MPa | 150-900Lb | 1.6-24.0MPa |
150 | 6 | 1.6-10.0MPa | 150-600Lb | 1.6-17.0MPa |
200 | 8 | 1.6-10.0MPa | 150-600Lb | 1.6-17.0MPa |
250 | 10 | 1.6-6.4MPa | 150-300Lb | 1.6-9.6MPa |
300 | 12 | 1.6-6.4MPa | 150-300Lb | 1.6-9.6MPa |
DYFJ-H600
Structural style: All-in-one
Diameter range: DN300-600mm
Flange size: 460-845mm
Valve structure length: 78-390mm
Distance from jaw to workbench: 290-650mm
Cylinder diameter and quantity: φ150×4
Maximum clamping force: 160T
Oil pump motor: 5.5KW
Test pressure range:
Diameter range | Test pressure | Hydraulic pressure test range MPa | ||
DN | In | PN | CLASS | |
300 | 12 | 1.6-6.4MPa | 150-300Lb | 1.6-9.6MPa |
350 | 14 | 1.6-6.4MPa | 150-300Lb | 1.6-9.6MPa |
400 | 16 | 1.6-4.0MPa | 150-250Lb | 1.6-6.0MPa |
450 | 18 | 1.6-4.0MPa | 150-250Lb | 1.6-6.0MPa |
500 | 20 | 1.6-2.5MPa | 150Lb | 1.6-3.8MPa |
600 | 24 | 1.6-2.5MPa | 150Lb | 1.6-3.8MPa |
DYFJ-H800
Structural style: All-in-one
Diameter range: DN400-800mm
Flange size: 540-1085mm
Valve structure length: 102-470mm
Distance from jaw to workbench: 335-745mm
Cylinder diameter and quantity: φ200×4
Maximum clamping force: 290T
Oil pump motor: 5.5KW
Test pressure range:
Diameter range | Test pressure | Hydraulic pressure test range MPa | ||
DN | In | PN | CLASS | |
400 | 16 | 1.6-6.4MPa | 150-300Lb | 1.6-9.6MPa |
500 | 20 | 1.6-4.0MPa | 150-300Lb | 1.6-7.5MPa |
600 | 24 | 1.6-4.0MPa | 150-250Lb | 1.6-6.0MPa |
700 | 28 | 1.6-2.5MPa | 150Lb | 1.6-3.8MPa |
750 | 30 | 1.6-2.5MPa | 150Lb | 1.6-3.8MPa |
800 | 32 | 1.6-2.5MPa | 150Lb | 1.6-3.8MPa |
DYFJ-E1000
Structural style: All-in-one
Diameter range: DN500-1000㎜
Flange size: 715-1320mm
Valve structure length: 127-550mm
Distance from jaw to workbench: 420-920mm
Cylinder diameter and quantity: φ250×6
Maximum clamping force: 460T
Oil pump motor: 5.5KW
Test pressure range:
Diameter range | Test pressure | Hydraulic pressure test range MPa | ||
DN | In | PN | CLASS | |
500 | 20 | 1.6-10.0MPa | 150-600Lb | 1.6-15.0MPa |
600 | 24 | 1.6-6.4MPa | 150-300Lb | 1.6-9.6MPa |
700 | 28 | 1.6-4.0MPa | 150-300Lb | 1.6-7.5MPa |
800 | 32 | 1.6-4.0MPa | 150-250Lb | 1.6-6.0MPa |
900 | 36 | 1.6-2.5MPa | 150Lb | 1.6-3.8MPa |
1000 | 40 | 1.6-2.5MPa | 150Lb | 1.6-3.8MPa |
DYFJ-H1200
Structural style: All-in-one
Diameter range: DN700-1200㎜
Flange size: 860-1485mm
Valve structure length: 165-630mm
Distance from jaw to workbench: 470-945mm
Cylinder diameter and quantity: φ250×4
Maximum clamping force: 460T
Oil pump motor: 5.5KW
Test pressure range:
Diameter range | Test pressure | Hydraulic pressure test range MPa | ||
DN | In | PN | CLASS | |
700 | 28 | 1.6-4.0MPa | 150-150Lb | 1.6-6.0MPa |
800 | 32 | 1.6-2.5MPa | 150-150Lb | 1.6-3.8MPa |
900 | 36 | 1.6-2.5MPa | 150-150Lb | 1.6-3.8MPa |
1000 | 40 | 1.6MPa | 1.6-2.4MPa | |
1200 | 48 | 1.6MPa | 1.6-2.4MPa |
DYFJ-H1600
Structural style: All-in-one
Diameter range: DN900-1600㎜
Flange size: 1075-1930mm
Valve structure length: 190-790mm
Distance from jaw to workbench: 475-1170mm
Cylinder diameter and quantity: φ250×6
Maximum clamping force: 690T
Oil pump motor: 7.5KW
Test pressure range:
Diameter range | Test pressure | Hydraulic pressure test range MPa | ||
DN | In | PN | CLASS | |
900 | 36 | 1.6-4.0MPa | 150-150Lb | 1.6-6.0MPa |
1000 | 40 | 1.6-2.5MPa | 150-150Lb | 1.6-3.8MPa |
1200 | 48 | 1.6-2.5MPa | 150-150Lb | 1.6-3.8MPa |
1400 | 56 | 1.6MPa | 150Lb | 1.6-2.4MPa |
1600 | 64 | 1.6MPa | 1.6-2.4MPa |
DYFJ-H2000
Structural style: All-in-one
Diameter range: DN1200-2000㎜
Flange size: 1475-2345mm
Valve structure length: 216-950mm
Distance from jaw to workbench: 550-1360mm
Cylinder diameter and quantity: φ300×6
Maximum clamping force: 1000T
Oil pump motor: 7.5KW
Test pressure range:
Diameter range | Test pressure | Hydraulic pressure test range MPa | ||
DN | In | PN | CLASS | |
1200 | 48 | 1.6-4.0MPa | 150-150Lb | 1.6-6.0MPa |
1400 | 56 | 1.6-2.5MPa | 150-150Lb | 1.6-3.8MPa |
1600 | 64 | 1.6-2.5MPa | 150-150Lb | 1.6-3.8MPa |
1800 | 72 | 1.6MPa | 1.6-2.4MPa | |
2000 | 80 | 1.6MPa | 1.6-2.4MPa |
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